5 Key Considerations for Efficient Automatic Big Bag Unloading and More

Article Guide:

· 5 Tips for Automatic Bag Unloading

· Top 5 Feeding Solutions

· 10 Material Handling Systems

In industries like battery manufacturing, food, pharmaceuticals, chemicals, and plastics, efficient and safe material handling is essential. However, issues like low automation, dust, and unstable production persist.

In response, ONGOAL TECH has keenly identified market needs and continually focuses on the feeding process. From general-purposedesigned to reduce dust and enhance feeding efficiency, toand big bag unpacking systems, we offer phased solutions to meet customer demands. Our systems deliver efficient, stable, and dust-free feeding processes, advancing the industry.

We offer general-purpose big bag unloading station and small bag unloading station to reduce dust and enhance efficiency, as well as automatic small bag unloading machine for single bag unpacking. Our small bag unloading machine (layer by layer) and HQDC fully automatic big bag unloading machine enable automated multi-bag feeding. These phased solutions effectively meet customer needs, providing the industry with efficient, stable, and dust-free feeding processes.

I. 5 Key Considerations for Efficient Automatic Big Bag Unloading and More

01 Understanding the Necessity of Automation
With increasing market competition, businesses must respond to demands for production efficiency and flexibility. If your company is facing labor shortages, unstable capacity, or environmental pollution, automated equipment can address these challenges, enhance production efficiency, and reduce labor costs.

Amid the complexities and uncertainties of the current international landscape, the call for “machines replacing humans” has grown louder. Advancing production automation, digitization, and intelligence is not only essential for addressing labor shortages and enhancing efficiency but also critical for strengthening business resilience and competitiveness. This is especially true in ONGOAL TECH’s key sectors, such as food, pharmaceuticals, chemicals, plastics, and battery manufacturing, where the demand for cost reduction, efficiency improvement, and technology-driven solutions is increasingly pressing, placing higher expectations on equipment manufacturers.

02 Assessing Your Factory's Current Production Stage

If you are in the manual feeding phase with high labor intensity and low efficiency, automation is a crucial step to boost productivity and reduce labor costs. Identifying bottlenecks will help create a practical automation plan. As large-scale production becomes more common, ONGOAL TECH focuses on material handling innovations, offering solutions like big bag and small bag unpacking stations, bulk truck feeding systems, and unpacking and feeding systems. We have the right equipment for any stage, ensuring a clean, organized, and dust-free production environment.

03 Analyzing System Integration and Compatibility
When selecting big bag feeding equipment, ensure seamless integration with existing production lines and control systems. For complex setups, consider compatibility and flexibility to avoid additional costs and delays. ONGOAL TECH has advanced in feeding, metering, mixing, drying, grinding, conveying, and packaging based on our core strength in material handling technology, combined with in-house software development to offer comprehensive solutions.

04 Focusing on Safety and Environmental Design

Safety and environmental design is a key concern for modern businesses, especially with stricter regulations. As legal requirements and customer expectations for sustainability grow, many companies are adopting fully enclosed unloading systems, like those from ONGOAL TECH, to meet these challenges.

Research shows that companies using advanced safety and eco-friendly technologies, such as dust control systems, not only mitigate legal risks but also enhance their brand image, which is crucial in a market increasingly focused on sustainability. Additionally, by adhering to high environmental standards, these businesses boost operational efficiency and competitiveness. Investing in such systems helps companies comply with evolving regulations while attracting environmentally conscious customers.

05 Choosing Comprehensive After-Sales Service and Support

Maintenance and technical support for automation equipment are vital for extending equipment lifespan and minimizing downtime, ensuring continuous production. Research shows that companies lacking effective support often face longer downtimes and greater production losses during equipment failures. Thus, choosing suppliers that provide timely maintenance and comprehensive technical support is essential for reducing operational risks and improving production efficiency and reliability.

ONGOAL TECH has established subsidiaries in Korea, Europe, and North America, creating a 24/7 rapid response system for localized support. This not only ensures timely maintenance but also enhances customer satisfaction and production stability. Additionally, ONGOAL TECH aligns with international standards, including EU CE certification, UL certification in the U.S., and ATEX explosion-proof systems, ensuring compliance with global regulations and quality requirements, thereby supporting companies in their global expansion efforts.

II. Recommended 6 Leading Feeding Devices

1. **Fully Automatic Big Bag Unloading Machine** >>>3D Video

- **Material Residue Rate:** ≤ 0.03%

- **Unpacking Speed:** 20 bags/hour

- **Patented Designs:** 16 patents for damage-free bag handling, feeding, and sorting.

- **Features:** Automatic dust control and recovery, ensuring no metal contaminants, suitable for high-value battery materials like ternary and lithium iron.

2. **HQDC Fully Automatic Big Bag Unloading Machine** >>>3D Video

- **Material Residue Rate:** < 0.09%

- **Unpacking Speed:** 20-30 bags/hour

- **Design:** Fully sealed with nitrogen protection during unpacking.

- **Features:** Ideal for handling materials that are prone to oxidation, highly corrosive, or require high cleanliness.

3. **Automatic Small Bag Unloading Machine**

- **Material Residue Rate:** Approximately 0.1%

- **Unpacking Speed:** 100 bags/hour

- **Compatibility:** Suitable for various types of small bags weighing around 25 kg without the need for custom bag shapes.

4. **Small Bag Unloading Machine** >>>3D Video

- **Material Residue Rate:** ≤ 0.05%

- **Unpacking Speed:** 400-600 bags/hour

- **Operation:** Layer-by-layer grabbing and stacking of small bags.

- **Features:** Compatible with various bag materials and pallet specifications, automating bulk production from pallet feeding to empty pallet stacking and waste bag recovery.

5. **Small Bag Unloading Station**

- **Customization:** Tailored to specific material requirements.

- **Dust-Free Operation:** Ensures no dust generation during feeding.

6. **Big Bag Unloading Station** >>>3D Video

- **Customization:** Tailored to specific material requirements.

- **Dust-Free Operation:** Ensures no dust generation during feeding.

III. Top Ten Material Handling Systems: Product Extensions Based on Core Competencies

A deep analysis of ONGOAL’s development trajectory reveals that the expansion of the company's product line and technology is rooted in its core strength: material handling technology. Currently, ONGOAL has achieved breakthroughs in various material handling domains, including unloading and feeding, storage and arch breaking, pneumatic conveying, metering and dosing, mixing and drying, stirring and slurry production, dispersion and grinding, finished product packaging, dust removal, and intelligent control. This is combined with proprietary software development to provide one-stop material handling solutions for the industry.

Among these, automated feeding stands out as the frontline operation in material handling and is a key focus area for ONGOAL. The company fully addresses the unpacking and feeding needs of different industries and packaging formats. Notably, the fully automatic big bag unpacking machine and fully automatic layered small bag unpacking machine are exemplary automated feeding devices that have been implemented in numerous smart factories, aiding customers in achieving efficient operations and clean production.

About Us

ONGOAL Technology Co., Ltd. is a national high-tech enterprise that provides material handling automation systems and equipment, complete engineering solutions, spare parts, automatic control system software, and technical services. Its core business centers on “one-stop solutions for industries,” catering to the production processes of unpacking and feeding, storage and arch breaking, pneumatic conveying, metering and batching, mixing and homogenization, stirring and slurry production, crushing and drying, and packaging. ONGOAL offers comprehensive services from planning and design to manufacturing, installation, commissioning, and after-sales support. Its applications span across industries such as battery slurry, battery materials, battery recycling, fine chemicals, rubber and plastics, food and pharmaceuticals, and inorganic materials.

For expert turnkey solutions,

Email inquiry@ongoaltech.com

or contact us at +86 18820300825.